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Case Study

State Funds Assist Massachusetts Employers with Critical Training Needs

For many employers, employee development activities, such as training, can be an area that suffers when there is an economic downturn. Massachusetts employers have been able to address critical training needs with the assistance of the Massachusetts Division of Career Services, Workforce Training Funds. These funds help address both basic skills training and more advanced skills and knowledge training for employees and employers in order to improve the competitiveness of their company. Training in many cases can be done in a group setting to help maximize training dollars.


MassMEP Instructor, Jose Garcia provides classroom instruction in lean concepts to Hudson Lock employees.

WTF Background

The Division of Career Services (DCS), an agency of the Massachusetts Department of Workforce Development, administers the Workforce Training Fund. The fund provides resources to Massachusetts businesses and workers to train current and newly hired employees. Its goal is to help improve employee skills and maintain the economic strength of the Commonwealth's businesses.

Since the first round of grants in March 1999, the fund has awarded $77.1 million to 1,210 Massachusetts companies to train 117,247 Massachusetts workers.

An additional 300 companies have received Express grants totaling almost $1.4 million to train 2,193 Massachusetts workers. The average cost per trainee: $638.

Types of Grants Awarded

There are two types of training grants awarded to organizations that can assist with the training of incumbent employees in a variety of subject areas, from basic skills that employees may need to be able to perform their jobs more productively -- such as English as a second language, basic workplace math, and blueprint reading -- to more advanced levels of training -- such as "continuous improvement" training using lean manufacturing concepts, quality systems training such as ISO registration assistance, and six sigma training. There are many areas that employers may need to have their employees trained in order to help their business prosper.

The first type of grant employers can access is the WTF (Workforce Training Fund) Express Grant. This grant provides employers with 50 or fewer employees access to as much as $15,000 per year for training for their employees. Companies can submit an online application and select from a wide variety of courses that have been listed on the grant web site. Grants provide 50% of the cost of the training with employers providing the other 50%. The process is relatively quick and employees can begin training once an application has been approved. The approval process takes approximately six weeks.

The second type of grant that is available to employers is the WTF General Fund Grant. This grant allows employers of any size to apply for up to $250,000 dollars for training their employees. In this upcoming round, employers or employer groups can apply for even more under certain circumstances. Grant applications are considered three times per year and the application process is more comprehensive. (The next deadline for submission of these grants is November 15, 2004. Because of the comprehensiveness of the application, notification of status can take from two to three months from the date of submission. Training that has been applied for cannot begin until formal approval has been made.

More detailed information on both of these grant programs can be found on their web site http://www.detma.org.

MassMEP Involvement

The MassMEP has helped over 60 Massachusetts companies, across the state, to access training funds through the state's WTF grant programs. Project Managers work with companies to help them address their training needs and organize their training activities. MassMEP provides direct training services where they have the expertise such as lean manufacturing concepts, or they provide access to proven professional resources who can deliver the quality training to address a company's needs.

Current Client Implementation

Recently, the MassMEP assisted Hudson Lock Company, an inner-city lock manufacturer in Hudson, MA. They received a WTF General Fund grant to train their employees in lean manufacturing using the services of the MassMEP. With this grant, their company President, Joel Liberto, and Vice President, Bob Sylvia, made the commitment for their organization to train all 200 employees in basic lean manufacturing concepts.

Hudson Lock recognizes the importance of having all of their employees understand lean before they actively participate in making improvements. In follow-on grant activity, employees will be involved with training in actual application concepts such as value stream mapping, 5S, set-up reduction, and plant layout kaizen activity on their production floor.


MassMEP Instructor Garcia provides assistance in a TimeWise™ Lean 101 simulation exercise that allows students to apply lean principles learned in the classroom.

The goals of Hudson Lock's grant are to first train employees to understand lean improvement concepts so they can help reduce the company's inventory requirements and production space requirements, and improve the overall throughput. This training is being done in a multicultural workforce that includes Hispanic and Portuguese employees. Special consideration has been taken in the planning process to eliminate potential language barriers that could make the training less effective. The MassMEP has developed their training methods to be able to do just this and ensure the training is as effective as possible.


Hudson Lock employees participate in TimeWise™ Lean 101.

If you are interested in improving the competitiveness of your company through this program contact, Jim Gusha or Kevin Smith, MassMEP Project Managers at jamesg@massmep.org or kevins@massmep.org or call 508-831-7020.


 

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